This series is a 1-side automatic crimping machine for bulk terminals. The terminals are automatically fed through the vibrating plate, including 4 sub-models (see technical parameters for details). This machine can cut the wire to a fixed length, strip and twist the wire at one end, and crimp the terminal at the other end. For the closed terminal, the function of rotating and twisting the wire can also be added. Twist the copper wire and then insert it into the inner hole of the terminal for crimping, which can effectively prevent the reverse wire phenomenon.
The wire inlet is equipped with 3 sets of straighteners, which can automatically straighten the wire and improve the stability of the machine operation. Multiple sets of wire feeding wheels can jointly feed the wire to prevent the wire from slipping and improve the wire feeding accuracy. The crimping machine is integrally formed with nodular cast iron, the whole machine has strong rigidity, and the crimping size is stable. The default crimping stroke is 30mm, and the standard OTP bayonet applicator is used. In addition, a model with a stroke of 40mm can also be customized, and various European applicators can be used. It can also be equipped with a crimping force monitor to monitor the crimping force curve changes of each crimping process in real time, and automatically alarm and stop when the crimping force is abnormal.
One machine can process a variety of different products. When replacing wires and terminals, it is only necessary to replace the corresponding crimping applicators and wire inlet conduits. Color touch screen operation interface, parameter setting is intuitive and easy to understand, parameters such as cutting length, stripping length, twisting force, and crimping position can be set in the program. The program memory function can save the processing parameters of different products into different program numbers, and the corresponding crimping parameters can be called out with one key when switching products.
Model | KS-T5531S | KS-T5531T | KS-T5531U | KS-T5531V |
Wire Head Twist | No | No | Rotate | Rotate |
Wire Tail Twist | No | Twisted Wire Board | No | Twisted Wire Board |
Applicable terminals | Open terminal | Open terminal, closed terminal |
Applicable wire diameter: 0.1~2mm2 (4mm2 models can be customized)
Crimping force: 2T (3T models can be customized)
Cutting length: 45~9999mm
Stripping length: ≤15mm (can be customized)
Cutting accuracy: ±(0.5+L*2‰) L=cutting length
Crimping stroke: 30mm (40mm stroke model can be customized)
Production efficiency: 2000~3000 pieces/hour
Operation interface: color touch screen
Optional functions: crimping force monitor, long wire conveyor belt, safety shield
Air pressure: 0.5~0.7Mpa
Power supply: 220V 50/60Hz
Dimensions: 700*1000*1470mm
Remarks: The open terminal means that the crimping position is open, and the copper wire can be placed directly above the crimping position for crimping; the closed terminal means that the crimping position is a closed round hole. The copper wire needs to be inserted into the inner hole before being crimped. In order to prevent the copper wire from being turned upside down during the process of inserting the copper wire into the inner hole, it is usually necessary to twist the copper wires together before inserting into the inner hole. Therefore, when crimping such terminals, it is necessary to choose a model with a rotary twisting function.
Open terminal example | closed terminals example |
Note:
The above specifications are for reference only. In the case of extremely hard, tough wires, processing may not be possible even within the cross section range. In case of doubt, KINGSING will be happy to provide processing samples of your wires.
Conforms to the relevant CE directives on machine safety and electromagnetic compatibility.