Automatic Wire Crimping and Insulated Sleeve Insertion Machine

This is a fully automatic insulating sleeve insertion machine, which integrates the functions of wire cutting, wire stripping, crimping terminals at both ends, and inserting insulating sleeves at one or both ends. The insulating sleeve is automatically fed through the vibrating disc. After the wire is cut and stripped, the sleeve is inserted into the wire first, and the insulating sleeve is automatically pushed onto the terminal after the crimping of the terminal is completed.

The whole machine adopts the concept of modular and flexible design. One machine can easily process a variety of different products. Each functional module can be opened or closed freely in the program. When the function of inserting the sleeve is closed, it can also be used as an ordinary double-head automatic crimping machine to use. When replacing terminals and insulating sleeves, it is only necessary to replace the corresponding crimping applicators, vibrating plate feeding system and corresponding inserting sleeve jigs. The use of the machine is flexible. After the current product is produced, it will not cause idle waste of the machine, and it can be easily switched to produce other products.

Both the wire cutting and stripping and translation mechanism are driven by high-precision servo motors, and the cutting blade adopts a positive and negative screw structure, with high stripping precision. This machine uses a translation mechanism to replace the traditional rotation mechanism. The wire is always kept straight during the processing process, and the positioning is accurate, which effectively solves the instability problem caused by the bending of the wire, and can easily handle various high-standard wire processing. 

The crimping machine is integrally formed of ductile iron. The whole machine has strong rigidity and stable crimping height. It can be equipped with a crimping force monitor to monitor the crimping force curve changes of each crimping process in real time. When the crimping force is abnormal, it can automatically alarm and stop. In addition, a visual inspection system can also be selected to inspect the appearance and size after crimping to ensure product quality. The standard crimping machine is driven by a variable frequency motor, and a servo crimping machine can also be selected.

Color touch screen operation interface, parameter setting is intuitive and easy to understand, the program memory function can save the processing parameters of different products in the database, when switching products, you can call out the corresponding processing parameters with one key, saving debugging time. In addition, it can also be equipped with a computer industrial control system that supports MES connection, with a built-in network interface, which can be connected to the MES system through a local area network, to realize remote reading or setting of parameters, remote production tasks and other functions.