Automatic Low-voltage Wire Harness Processing Center

This is a fully automatic wire harness processing center that integrates functions such as wire cutting, wire stripping, waterproof plug insertion, double-head crimping terminals, and double-head insertion into the housing. It supports one-time insertion of 30 different housings, and can load up to 36 different wires at the same time. The rotary storage tray can store 30 sets of wires, and can automatically complete complex multi-wire and multi-housing wiring harness production. The number of stations can be selected according to production needs. For example, there are 3, 6, and 12 crimping modules to choose from, and a maximum of 6 groups of stations for inserting waterproof plugs can be selected. At present, the model with 6 crimping stations and 2 waterproof plug insertion stations is the most widely used, moderately priced, and its performance may meet the wire harness production needs of most occasions.

This production line is equipped with a waterproof plug discharge machine, which separates the waterproof plug feeding system from the piercing mechanism, and one feeding system can feed multiple waterproof plug piercing mechanisms at the same time. The machine automatically drives the waterproof plug into the storage tray first, and then mounts the storage tray to the station where the waterproof plug is inserted. It is extremely simple to replace the tray, and the material supply is more stable and reliable. The housing adopts the flow-type loading tray, and the double loading trays work alternately, so there is no need to stop the machine for manual loading. The terminal crimping machine is driven by a servo motor, and the crimping height can be set directly in the program without manually adjusting the screws. Multiple crimping stations can be selected arbitrarily in the program, and each type of wire supports crimping terminals on any station.

This machine adopts the concept of flexible design. One machine can process many different products. When replacing materials such as terminals, wires, housings, and waterproof plugs, you only need to simply replace the corresponding fixtures. After the current product is produced, there will be no idle waste of the machine, and it can be easily switched to produce other products. The program memory function can save the processing parameters of different products in the database. When switching products, the corresponding processing parameters can be called out with one key, saving debugging time.

Computer industrial control system, Windows operation interface, support network connection, can connect with local MES system through LAN, realize remote viewing of production data, remote production tasks and other functions. This machine also contains a full range of quality inspection tools, including terminal pressure monitors, CCD visual inspection systems, plastic shell pullout force sensors, terminal tension testers, terminal crimping height testers, etc., and the inspection data of each wire harness All are automatically saved to the database to achieve quality traceability management.